Cone Crusher

KEY FEATURES

High Crushing Capacity

range of 100 – 1500 short ton/hour 

Patented Insert Mantle and Concave Liners

which leads to energy savings of up to 30%

Latest Safety Features

compliant with CE regulations

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CONE CRUSHER

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PRODUCT DESCRIPTION

Cone Crusher
The CYBAS-i CONE High Performance Cone Crusher 

The CYBAS-i Cone crusher is a modern high performance hydraulically adjusted (hydroset-type) cone crusher, an enhancement of the original legendary CYBAS Cone. It is the result of intensive research and development of the crushing chamber and mechanical design. This development was achieved by taking the experiences from a multitude of applications and combining this with the latest developments in materials and design know-how. 

The CYBAS-i Cone crusher boasts significantly improved performance, capacity and installed power, while at the same time retaining the reliability, excellent product shape and high set under that is an industry benchmark. 

The hydroset design uses a heavy-duty hydraulic cylinder to support the main shaft – this feature combined with the significant flexibility of our automatic control system allows easy and automatic crusher setting, tramp relief and crusher utilization optimisation and monitoring during operation. 

Ease of operation and maintenance coupled to the aforementioned features positions the CYBAS-i as a state of the art, cost efficient, modern cone crusher with advanced performance.

Crushing Chamber
High Performance Curved Crushing Chamber design 

The CYBAS-i Cone crusher utilizes a specially configured curved crushing chamber design with a large, grooved, inlet opening. The curved crushing chamber is characterized by the almost vertical inlet centre line, with an optimally changing angle of inclination until it reaches a specific angle at the outlet. This design results in the choke point being located at the lower part of the crushing chamber. As a consequence, the density of the feed material gradually increases as it proceeds from the inlet towards the outlet. The following benefits are realized: 

  • Inter-particle crushing within the crushing chamber as a result of the high density in the lower part results in a high quality product having a roundish cubic form, with high set under (as high as 92%. Set under is defined as the percentage product passing equivalent in size to the setting). 
  • The volumetrically optimised crushing chamber coupled with effective inter-particle crushing results in a remarkable improvement in capacity. The CYBAS-i boasts a 70% increase in throughput compared with older type conventional crushers of the same size.
High Crushing Capacity 

The CYBAS-i has up to a 50% increase in installed power over the previous CYBAS generation. The higher installed power, together with the volumetrically optimised crushing chamber design, supports the remarkable increase in crusher capacity.

  • Having a grooved inlet, which is almost vertical, and is larger than that of conventional crushers, ensures that the CYBAS-i can nip and crush large lumps of material smoothly and simultaneously, with limited to zero slippage.
  • The optimised curved crushing chamber and inlet groove configuration ensures that the entire surface area of the crushing liners wear uniformly from the inlet to the outlet, facilitating optimum liner utilization and consistent crusher performance. The design ensures that the inlet will not become smaller with wear of the liners. This ensures that the large crushing ratio is maintained, the crusher throughput and performance is constant, and that the highest productivity is achieved during the full life of the liners. 
Wet System Crushing
Wet System Crushing

The CYBAS-i Cone crusher can be configured as a Wet System crusher for processing sticky or high moisture feed materials. The system requires correctly configured water addition and a water addition device integrated into the design with the specifically configured and selected machine. 

Hydraulic System
Hydraulic System

The main shaft of the CYBAS-i Cone Crusher is supported and controlled by a hydraulic system during operation. This type of crusher design is referred to as a hydroset design and boasts the following benefits: 

  • Simple and easy crusher operating gap setting and readjustment.
  • Fully remote setting and automated control of the crusher main shaft.
  • Tramp relief and overload protection upon introduction of uncrushable foreign material into the crushing chamber. The elimination of such material is facilitated by the main shaft lowering automatically and releasing the material and then continuing with normal operation. 
Automatic Control System
Automatic Control System 

In line with the trend of increased automation, the CYBAS-i control system is offered in a range of flexible configurations to allow selection of the most suitable system for each application. 

With the primary objective of maximising production by offering protection to the crusher and optimising its performance, the control system is instrumental in ensuring 

  • Highest possible reduction 
  • Protection against feed variations 
  • Better Product Shape
  • Consistent product quality
  • Push button gap calibration
  • Wear compensation
  • Easy monitoring of operation
  • Easy interfacing with plant supervisory control system

Whatever the needs the CYBAS-i control system can be configured in a specific mode of operation to suit your requirements. 

Drive System
Drive System 

Spiral bevel helical gears are used for the eccentric gear and drive shaft pinion, which provide excellent transfer of power with highest efficiency and lowest noise. In addition, all drive system bearings have high quality surface finishes and generous oil film facilitation which reduces friction and prevents heat build-up. As a result power loss due to friction in the machine is minimised. 

Dust Sealing System 

The most effective system for preventing the ingress of dust particles into the lubrication system from within the operating crusher is by means of an air seal system. The pressurised air is provided by high quality high-duty air blower. Air seal piping is installed and protected within the main body of the crusher. 

Wear Liners
Crusher Frame Wear Liners 

All surfaces where material comes into contact with the main body within the crusher are lined with liner plates to ensure that the main body is kept free of wear. 

Easy Replacement of Crushing Liners 

Spiral bevel helical gears are used for the eccentric gear and drive shaft pinion, which provide excellent transfer of power with highest efficiency and lowest noise. In addition, all drive system bearings have high quality surface finishes and generous oil film facilitation which reduces friction and prevents heat build-up. As a result power loss due to friction in the machine is minimised. 

Operating Parameters
Operating Parameters of the Crusher can be determined at a glance 

The crusher is equipped with a shaft position sensor and system for reading and recording gap setting and crusher liner wear, minimising the necessity to determine these by physical measurement inside the crusher other than for calibration. Hydraulic pressure monitoring and load sensing enables quick, easy and reliable monitoring of whether the crusher is being underutilised, overloaded or used at optimum level. These signals enable the control system to ensure the machines works at optimum levels all the time. 

Structure
Main Shaft Supporting Structure 

The main shaft has upper and lower support. This arrangement supports the crushing of very sound and large feed material without having to manage high loads applied to the main crusher body compared to cantilever loading designs. The upper support is by a heavy-duty spherical bearing. Over and above the metallurgical benefits offered by the spherical bearing system, this design reduces critical loading of the main shaft and results in longer fatigue life and lower power consumption.

Easy Internal Inspection 

The inside of the crusher can be easily viewed through large inspection hatches provided in the bottom frame. 

TECHNICAL DATA

Main Components

CONE CRUSHER | Specifications

Model Nominal Feed Opening
x Mantle Dia.
(in.)
Motor Output
(Hp)
Maximum
Feed Size
In (mm)
Crusher Size Type of Crushing Chamber
KF0510Z
KF1010Z
KM1310Z
KM2010Z
KC2710Z
KFS
KF
KM2
KM1
KC
2″ x 40″
4″ x 40″
5″ x 40″
8″ x 40″
11″ x 40″
200 3″ x 2″ x 1″
4″ x 3″ x 2″
7″ x 4″ x 3″
9″ x 6″ x 4″
11″ x 7″ x 4″
KF0612Z
KF1212Z
KM1612Z
KM2412Z
KC3212Z
KFS
KF
KM2
KM1
KC
2½” x 47″
5″ x 47″
6″ x 47″
9½” x 47″
13″ x 47″
300 3″ x 2″ x 1″
5″ x 3″ x 2″
8″ x 5″ x 3″
10″ x 6″ x 4″
13″ x 8″ x 5″
KF0713Z
KF1313Z
KM1813Z
KM2713Z
KC3613Z
KFS
KF
KM2
KM1
KC
2¾” x 53″
5″ x 53″
7″ x 53″
11″ x 53″
14″ x 53″
375 4″ x 2″ x 2″
6″ x 4″ x 3″
9″ x 6″ x 4″
12″ x 8″ x 5″
15″ x 9″ x 6″
KF0715Z
KF1515Z
KM2015Z
KM3015Z
KC4015Z
KFS
KF
KM2
KM1
KC
3″ x 60″
6″ x 60″
8″ x 60″
12″ x 60″
16″ x 60″
400 4″ x 2″ x 2″
6″ x 4″ x 3″
10″ x 6″ x 4″
13″ x 8″ x 5″
16″ x 10″ x 6″
KF0816Z
KF1716Z
KM2216Z
KM3316Z
KC4516Z
KFS
KF
KM2
KM1
KC
3½” x 65″
7″ x 65″
9″ x 65″
13″ x 65″
18″ x 65″
500 4″ x 3″ x 2″
7″ x 4″ x 3″
11″ x 7″ x 4″
14″ x 9″ x 6″
18″ x 12″ x 7″
KF0918Z
KF1818Z
KM2418Z
KM3618Z
KC5018Z
KFS
KF
KM2
KM1
KC
3½” x 71″
7″ x 71″
9½” x 71″
14″ x 71″
20″ x 71″
600 5″ x 3″ x 2″
8″ x 5″ x 3″
12″ x 8″ x 5″
15″ x 9″ x 6″
19″ x 12″ x 7″
KF1021Z
KF2121Z
KM2721Z
KM4221Z
KC5721Z
KFS
KF
KM2
KM1
KC
4″ x 83″
8″ x 83″
11″ x 83″
16½” x 83″
22½” x 83″
800 6″ x 4″ x 2″
9″ x 6″ x 4″
14″ x 9″ x 6″
18″ x 11″ x 7″
22″ x 14″ x 9″

CONE CRUSHER | Throughput Capacity

Model Throughput Capacity (STPH)
Gap Setting (closed side setting - CSS) (mm)
Crusher Size Type of Crushing Chamber 10 13 15 18 20 22 25 28 30 35 40 45 50
KF0510Z
KF1010Z
KM1310Z
KM2010Z
KC2710Z
KFS
KF
KM2
KM1
KC
110
110
110
130
130
130
140
140
140
150

160
160
165


170
175



180



200
210




225




230




255




280
KF0612Z
KF1212Z
KM1612Z
KM2412Z
KC3212Z
KFS
KF
KM2
KM1
KC
160
160
165
190
190
190
200
200
205
215

225
230
235


240
250



260



280
300




320




330




370




400
   
KF0713Z
KF1313Z
KM1813Z
KM2713Z
KC3613Z
KFS
KF
KM2
KM1
KC
200
205
240
240
260
260
270
285
290
300

305
315
325


330
340


355
370
375



390
400



405
415




460




500
   
KF0715Z
KF1515Z
KM2015Z
KM3015Z
KC4015Z
KFS
KF
KM2
KM1
KC
260 305
310
330
330
335
360
370
370
380
390
390
400

405
410
425


440
460



490



505
540




600




655




700




750
KF0816Z
KF1716Z
KM2216Z
KM3316Z
KC4516Z
KFS
KF
KM2
KM1
KC
315 370
375
400
400
405
440
450
450
465
470
475
490

490
500
515


540
555



590



615
655




725




790




860




915
KF0918Z
KF1818Z
KM2418Z
KM3618Z
KC5018Z
KFS
KF
KM2
KM1
KC
370 435
440
470
470
480
520
525
530
545
550
560
575

580
585
605


630
650



700



720
770




850




930




1000




1075
KF1021Z
KF2121Z
KM2721Z
KM4221Z
KC5721Z
KFS
KF
KM2
KM1
KC
510 600
600
640
650
655
710
720
730
750
760
770
790

800
805
830


870
900



960



990
1050




1175




1280




1380




1480