HPI-H | PRIMARY IMPACTOR

KEY FEATURES

High Reduction Ratio

for the Cement and Aggregates Industry

Reliable Production at up to 800 t/h

with high yield of final product

Latest Safety Features

compliant with CE regulations

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HPI-H | PRIMARY IMPACTOR

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PRODUCT DESCRIPTION

HPI-H Primary Impactor
HPI-H Primary Impactor

The HPI-H Primary Impact Crusher is ideally suited for crushing medium-hard rock down to a well graded product size of 0 – 6 inch. Due to its operational flexibility, economical operation and excellent product size control, this machine is widely accepted as the machine of choice for the North American Aggregate Industry. 

HPI-H with Third Crushing Path

The HPI-H Primary Impact Crusher, fitted with its third crushing path, is ideally suited for crushing medium-hard rock down to a well graded product size of 0 – 3 inch. With its unique design, excellent control over product grading and proven success, this machine is the preferred choice when high demand on material reduction is needed at the primary stage of processing. 

Housing System
Housing System

The primary crusher housing is a rugged, fabricated steel plate construction. Depending on the processing requirement, the housing system (HPI-H 1515 / 1615 / 1618 / 1620 / 1622 / 1630) can be further strengthened from the normal ¾ inch thick sidewalls up to 1½ inch thick sidewalls. For quick and easy inspection of the internal wear parts, the housing is fitted with large doors which are secured / opened by a special dovetail locking mechanism. The rear housing section opens hydraulically, permitting complete access to the internal wear parts. With emphasis on safety, the weight of the housing (open position) is transferred over center preventing it from closing on its own. 

Liner System
Liner System

With simplicity and function in mind, the housing is fitted with 1¼ inch thick, interchangeable, wear-resistant liners that have been designed as a common shape. The liners have an interchangeability level of approximately 95%. A further benefit with this liner design is realized in the form of increased wear metal utilization. A worn liner, for example, can be repositioned from a high wear zone (within the rotor circle), to a low wear zone (outside the rotor circle), thus extending its service life. The standardized design of the housing liner system helps to further reduce the impactor cost of operation. 

1¼ inch thick 
Interchangeable 
Wear Liner
Apron System
Monoblock Apron

The Monoblock Front apron (primary impact zone) is designed and cast as a massive, single piece manganese component. In primary crushing applications such as the processing of shot rock limestone, the monoblock apron is fitted (bottom impact zone) with a heavy duty, replaceable wear resistant liner. Due to its massive weight and increased impact / wearing zone, the design of the monoblock apron provides a level of improved benefits such as: reduced stress to the housing system, increased service life, increased control over the product size, reduced downtime / maintenance and reduced operating costs. Depending on the application and characteristics of the feed material, such as concrete with steel, the monoblock apron can also be supplied without the lower wear liner. 

Rear Apron, Rear Wall and Inlet Section – Multiblock System

The rear apron (secondary impact zone) has been designed and cast as a single piece, manganese multiblock (interchangeable system) component. For extended service life, reduced operating costs and increased product size control, the rear apron multiblock is fitted (lower section) with a heavy duty, wear resistant replaceable liner. With simplicity and function in mind, the rear apron multiblock (movable), rear wall multiblock (fixed) and inlet section multiblock (hydraulically movable) are interchangeable. 

Third Crushing Path
Third Crushing Path (Patented Design)

The third crushing path (grinding path) is found in our HPI-H Third Crushing Path line of primary impactors. The third crushing path is designed as a series of impact steps (or ledges) which provide an excellent level of control over the product grading, enhanced product soundness and very high cubical product shape. The third crushing path can be adjusted (top & bottom settings) through external hydraulic cylinders.

Rotor
Q Rotor (Standard)


The success of the HAZEMAG Q Rotor can be found through-out the North American Aggregate Industry. Its very heavy duty construction, combined with its smart and fully functional design, has resulted in a primary rotor system that delivers positive and beneficial results on every level. Its blowbars, offering a utilization factor of 50%, are secured into place by means of a massive backing bar and single piece wedge. The Q Rotor is an excellent choice for the processing of typical limestones not exceeding 40 inch in size. 

GSK Rotor (Optional)


The success of the HAZEMAG GSK rotor can be found around the world. Its massive construction, combined with its smart and fully functional design, has resulted in a primary rotor system that delivers positive and beneficial results on every level. Its blowbars, offering a utilization factor of 50%, are secured into place by means of a massive backing bar and wedge. The forward profile design of the blowbar delivers excellent and consistent gradation results throughout the lifetime of its wearing zone.

HAZtronic System
HAZtronic system

The exclusive and unique computer-controlled hydraulic adjustment system for the impact aprons (and third crushing path) allows for quick gap adjustments, optimum control over the product size, smoother crusher operation, tramp iron protection, reduced downtime and reduced operating costs. In our technically advanced HAZtronic system, the impactor performance can be optimized with recipes or pre-programmed apron settings, which further enhance the quality and consistency of the product. The HAZtronic system also allows you to optimize the correct apron settings with the varying material characteristics within the quarry. When fitted with either system, the impactor achieves a level of performance and economical operation that remains second to none. You are in control – producing the products you sell the most!

OPERATION, ADJUSTMENT AND CONTROL

With simplicity and function in mind, optimizing the performance of the HPI impact crusher is enhanced by a touch screen control panel. Opening the impactor housing and adjusting the impact aprons is performed at the touch of a button. This system also monitors and visually displays the apron positions, bearing temperatures, hydraulic fluid temperatures and hydraulic fluid levels.

TECHNICAL DATA

Main Components

HPI-H
HPI-H with Third Crushing Path

HPI-H | PRIMARY IMPACTOR

Model Capactiy
Tons/Hr
(Tonnes)
Power Requirements
HP (kw)
Inlet Size
In (mm)
(H x W)
Maximum
Feed Size
In (mm)
Rotor Size
In (mm)
(DxW)
Weight
Lb (Kg)
HPI-H 1013  175
(160)
200 (150)  35 x 54 (890 x 1360)  -20 (500)  40 x 53
(1020 x 1340)
34,100
(15,500)
HPI-H 1313  250
(230)
250
(185)
40 x 54
(1010 x 1360)
-25 (635)  53 x 53
(1340 x 1340)
42,300
(19,200)
HPI-H 1315  350
(320)
400
(300)
40 x 60
(1010 x 1520)
-25 (635)  53 x 59
(1340 x 1500)
46,000
(20,900)
HPI-H 1320  450
(400)
500
(375)
40 x 80
(1010 x 2030)
-25 (635)  53 x 79
(1340 x 2010)
58,600
(26,600)
HPI-H 1515  400
(360)
500
(375)
44 x 60
(1110 x 1520)
-32 (812)  59 x 59
(1500 x 1500)
55,530
(25,300)
HPI-H 1615  450
(400)
500
(375)
50 x 60
(1280 x 1520)
-36 (915)  64 x 59
(1600 x 1500)
68,972
(31,350)
HPI-H 1618  550
(500)
600
(450)
47 x 70
(1092 x 1820)
-40 (1000)  64 x 70
(1600 x 1800)
76,400
(34,600)
HPI-H 1620  600
(550)
600
(450)
50 x 80
(1280 x 2030)
-40 (1000)  64 x 79
(1600 x 2010)
84,797
(38,600)
HPI-H 1622  650
(600)
700
525)
50 x 90
(1280 x 2270)
-40 (1000)  64 x 89
(1600 x 2250)
90,658
(41,200)
HPI-H 1630  800
(730)
800
(600)
50 x 119
(1280 x 3020)
-40 (1000)  64 x 118
(1600 x 3000)
123,600
(56,2000)